The Burbank Branch in N scale

Switching layout inspired by the Southern Pacific Burbank Branch in N scale

Progress

Scratchbuilding a structure

Step-by-step on scratchbuilding a structure with styrene

I had wanted to embark into scratchbuilding a styrene structure for years but never did it properly. This time, I decided to model the Hendricks Builders Supply Company in Lankershim/North Hollywood.

Lankershim/North Hollywood Station Lankershim / North Hollywood Station

This structure will be placed on the layout according to the trackplan.

Drawing

I started by drawing a rough plan on millimeter graph paper.

Project drawing of the Hendricks Builders Supply Company structure

I used Evergreen styrene 4041 clapboard 1mm (.040″) sheets for the main walls.

Using Evergreen clapboard sheets.

Windows

I had some doors and windows on hand that matched the building’s style.

Door opening cut

Using a nibbler tool, I cut out the door openings from the wall.

Nibbler tool used for the door opening

Then, using a small file I refined the door and window openings.

Scratchbuilding a structure needs some filing to refine the door openings

Test-fitting a window.

Test-fitting the windows

Gluing

The four main walls are ready to glue. I reinforced each corner with 2.5 mm Evergreen 175 styrene strips for stability.

Reinforcing the internal walls, ready to assemble

I used Tamiya Cement to glue the parts.

4 walls assembled and glued in place

Two 2.5 mm strips also reinforce the middle of the structure.

Scratchbuilding a structure requires some internal reinforcements

I made the wooden door from clapboard styrene sheet and glued it inside the wall. On the outside, I added vertical styrene strips for detail. For smaller pieces, I used Tamiya Extra-Thin Cement.

Wooden door made of clapboard styrene sheet

To strengthen the loading platform, I inserted reinforcement strips underneath.

Load platform reinforcements
Platform assembled

Then, I glued the platform to the main structure.

Scratchbuilding a structure. Loading platform glued to the main structure

Before adding the roof, I reinforced the center with a triangular styrene piece.

Scratchbuilding a structure: reinforcing the roof supports

Scratchbuilding a structure: Lighting

I wanted interior lighting, so I mounted a warm-white LED onto a small styrene support.

Scratchbuilding a structure: using an LED to light the structure
Warm-white LED installed
Scratchbuilding a structure: lighting

Roof

Then, I installed the roof. I used Vallejo Plastic Putty to fill a few gaps in the roof joint.

Roof added and Vallejo Plastic Putty used to fill gaps
Scratchbuilding a structure: roof added.

I spray-painted the interior walls black to prevent light from bleeding through the thin styrene.

Interior walls spray-painted black

Scratchbuilding a Structure: Painting

I painted the roof with a few shades of Vallejo gray paint, and the walls with Vallejo Aged White (71.132).

Walls painted Vallejo Aged White

Stratchbuilding a Structure: Weathering

I started weathering the walls by applying a dark brown acrylic wash.

Next, I added more streaks of brown paint to weather the roof.

Then, I glued the windows and the door in place. I used products made by the German firm Auhagen.

Windows glued

I added a piece of clear plastic to the inside of the windows.

Clear plastic for glass.

Next, I applied the “Hendricks Builders Supply” sign on the structure side.

Scratchbuilding a structure: Hendricks Builders Supply Company

Here is a test-fit on the final location on the Burbank Branch in N scale layout.

Hendricks Builders Supply Company structure
Hendricks Builders Supply Company structure.

Scratchbuilding a structure has been a rewarding project. While I had scratchbuilt a few simple structures before, this is the first time I completed a slightly more complex one.

The structure is not a perfect replica of the real thing; however, it works well as a rail-served industry and adds to the visual experience during operating sessions.

Adding a Fascia to the Layout

Adding a fascia to the layout for a neat look.

Adding a fascia gives the layout a clean, finished appearance. It also frames the scene and hides wiring underneath. The fascia also gives me a place to mount toggles and labels without cluttering the scene. I kept the design simple, just enough to tidy up without overcomplicating things.

Adding Fascia to the Layout

Toggle switches for turnouts are mounted near the turnout they control, making access easier and the track plan more intuitive. I designed a recessed mount for the toggle switch, which I plan to 3D print and install behind the fascia.

The recessed controls help keep the fascia flat and avoid accidental bump or damage during operating sessions.

Turnouts toggle switches
3D print drawing for a recessed toggle switch mounting plate.

I use Autodesk Fusion for 3D drawings. The personal edition is free for non-commercial use.

Power District Reset Button

I also installed red LEDs – one for each DCC power district – along with a push-button to reset the power breakers after a short.

Adding a Fascia to the Layout: power breaker LED and reset push-button.

I’ll fill the gaps in the curved section of the fascia with precisely cut extruded foam board.

NCE UTP Panels

Next, I measured and cut an opening for the NCE UTP panels, where the throttles will connect. Then, I used a Dremel with the appropriate bit to make the cut cleanly.

Laser level measurement for the NCE UTP Panels
I used a Dremel to cut the opening.

I refined the opening with a rasp. Then, I drilled four pilot holes for the NCE mounting plate.

NCE UTP Panel opening cut and refined.

The image below shows the NCE UTP Panel installed from the inside of the fascia.

NCE UTP Panel installed
Adding a Fascia to the Layout: Panel installed and NCE ProCab throttle connected

In the end, the fascia helps the layout feel finished, even while things are still in progress. It’s a small touch, but it goes a long way toward visual consistency and reliability.

The fascia adds both function and polish to the layout. Therefore, it hides clutter and supports controls. In addition, it frames the scene beautifully. I installed toggles and panels cleanly and efficiently. As a result, the layout looks more finished and cohesive, and overall operations feel easier and more enjoyable.

Trackwork Fine Tuning

Trackwork fine tuning: adding both visual and operational details to N scale code 55 tracks.

Trackwork fine tuning is crucial for reliable operations. This is especially true in N scale. I added small pieces of styrene to fill gaps at rail joints, helping wheels roll smoothly. The styrene is fixed in place with CA glue, then carefully carved to shape with a sharp hobby knife.

Styrene to fill gaps at rail joints
Styrene to fill gaps at rail joints

I also replaced the ties I had removed when soldering feeders to the underside of the rails.
In the photo, you can see sections where ties were temporarily removed for easier soldering.

Trackwork Fine Tuning: filling missing ties

First, I sanded the ties to remove the molded spike details. I laid a sheet of sandpaper on a flat surface and rubbed the ties across it.

Removing spikes from ties

Once the spikes were gone, I test-fitted the ties under the rails.

Trackwork Fine Tuning

Then I applied a few drops of Titebond glue and slid the ties into place, adjusting the position as needed.

Glueing ties
Trackwork Fine Tuning

Once painted and ballasted, these small fixes will be barely noticeable.

Trackwork Fine Tuning, final result

These small improvements may seem minor, but they make a big difference in how smooth trains run.
On an N scale switching layout, reliable operations depend on well-prepared trackwork and solid electrical connections.

Nothing ruins the flow of a session like derailments or stalling at a poorly aligned joint. Paying attention to these details brings your layout closer to realistic railroad performance.

Clean solder joints and neatly replaced ties also enhance the visual appeal of your track. Each detail you refine adds to the overall reliability and realism of your scene.

A couple of Southern Pacific GP40-2 with a few freight cars.

Good trackwork is the backbone of stress-free operations. Investing time early pays off later when the layout runs smoothly without surprises. For N scale, especially, precision matters – both for looks and reliable running.

N Scale Diorama: Grass

Part II: Building an N scale diorama with static grass to test my modeling skills.

Before committing to adding scenery to my N scale layout, I want to build an N scale diorama featuring a section of static grass.

Click to read part I about ballast.

Static Grass Applicator

On this second part we’ll focus on applying static grass with a Noch Gras-Master 3.0 applicator.

Noch Gras-Master 3.0 static grass applicator setup

I applied a first layer of 2 mm Woodland Scenics Straw static grass mixed with some Noch 2 mm green static grass, using Liquitex Matte Medium to glue it in place. I brushed on a random patch of glue, then loaded the Gras-Master with static grass and applied it over the glued area.

After the glue had dried, I applied a second layer of matte medium in a random patchwork and added 7 mm Woodland Scenics Straw static grass.

N Scale Diorama: Static Grass applied
2mm + 7mm static grass
N Scale Diorama: Static Grass applied in two layers: 2mm and 7mm.

To create some variety, I mixed Light Green and Straw Woodland Scenics static grass. I applied both 7mm and 4mm layers.

Honestly, the result wasn’t as good as I’d hoped. I had better outcomes on previous layouts. The problem seems to be the sieve filters I used for the 7mm grass – the finest one isn’t ideal. I also switched to a 9V DC external power supply instead of using a battery.

Alternative Sieves and External Power Supply

Here’s the result of applying a mix of Light Green, Medium Green, and Straw static grass in roughly random proportions. I applied separate layers of 7mm and 4mm grass in different spots. I also kept the ground clip close to the applicator and moved it along during application.

N Scale Diorama: Static Grass
N Scale Diorama: Static Grass

Overall I am quite satisfied, but I wanted to add more variety to the grass. A few touch ups were necessary.

I used an airbrush to paint the grass with three different colors. Vallejo Light Green Chromate (71.006), Camouflage Medium Brown (71.038) and Beige (71.074).

I started with the green, then added beige, followed by brown. I sprayed a light, diluted coat in a random pattern to highlight a few spots here and there.

N Scale Diorama: Grass / Conclusions

I like the result. The final airbrush touch-ups helped break up the uniform color and add more variation and more realism.

Once again, working on an N Scale diorama proved to be a smart choice for experimenting with static grass. Before committing to applying grass on the full SP Burbank Branch in N scale layout, I fine-tuned the technique on a disposable base.

Laying Tracks Final Steps

Final steps with laying tracks on the SP Burbank Branch N scale layout

The final steps of laying tracks is one of my favorite aspect of the hobby. It’s when the layout starts to take shape, and the first test operations can take place. At this point all trackwork is done, but the staging and the LA River bridge.

I finished laying track for the spurs, here pictured are the Team Track and Hendrick’s Builders Supply.

Laying tracks final steps

Then, I laid the curve on the west end of the layout – near the Oroweat Bakery and Terry Lumber spurs. First I test-fit the curve.

Curve near the Oroweat Bakery and Terry Lumber spurs

Then I laid EVA foam roadbed.

Laying EVA foam roadbed

Then I laid track and connected the feeders, soldered under the rails.

Laying tracks final steps

I used metal weights to hold the track firmly in place while the glue dried.

Using metal weights to keep the track firmly down, while glue dries.

Staging

While the removable (foldable) staging isn’t ready yet, I started figuring out the mechanical connection. I screwed two brass screws into the roadbed and plywood subroadbed, then soldered the rails right on top of them.

This should keep the track from shifting and create a solid connection between the layout and the foldable staging yard.

Rails soldered to brass screws.

Power Breakers

Each section of flextrack and each turnout have their own feeders. I also divided the layout into three separate DCC districts, each managed by an NCE EB-1 Electronic Breaker.

Should a short circuit occur in one power district, its dedicated power breaker would cut power to that district, while the other two would remain operational

Power districts schematics

Wiring

Keeping wiring tidy and well-organized is crucial for troubleshooting. I’ve connected LEDs to each power line – for the Tortoise switch machines and the layout lights – by screwing them onto the terminal connectors. This allows me to instantly see if a section loses power.

Laying tracks final steps: wiring
Laying tracks final steps

Laying Tracks Final Steps

Here’s a panoramic view of my N scale switching layout with the track laid so far. Next step is to install the LA River section with its bridge and connect the missing piece of flextrack.

Panoramic view of the layout
Panoramic view of the layout with notes

West-end of the layout.

West-end of the layout

East-end of the layout.

East-end of the layout

After that, I’ll assemble and install the foldable staging yard.

Repainting and Weathering a Covered Hopper

Follow along the process of repainting and weathering a covered hopper in N scale.

I purchased an Atlas CSX ACF 2-bay covered hopper car on eBay at a good price. The car type suits my era and prototype, but the road name (CSX) is too modern for the 1970s. A covered hopper painted and lettered for the Southern Pacific will be a much better match, to use on my N scale layout.

Repainting a covered hopper: Atlas CSX ACF 2-bay covered hopper

I also replaced the trucks with Micro-Trains trucks with couplers.

Paint stripping

The first step is to strip the paint from the car. Before soaking it in 99% isopropyl alcohol for about 24 hours, I disassembled the trucks and removed the roof walkways for better results. I used a glass jar with a rubber-sealed lid.

Repainting a covered hopper: paint stripping

To streamline the repainting process, I soaked multiple car shells in alcohol to work on them simultaneously. As shown below, there are three ACF 2-bay covered hoppers to be repainted and lettered for SP, along with three 57′ mechanical reefers destined for Southern Pacific Fruit Express.

More cars soaked in alcohol for paint stripping.

Removing the paint

After soaking the car, I carefully removed all the paint using a cotton swab and more isopropyl alcohol.

Manual paint stripping
Manual paint stripping with cotton swab

Repainting and weathering a covered hopper: preparation

Paint stripping doesn’t need to be flawless, but it’s important to remove as much paint as possible, especially from the recessed areas of the shell. The ladders on the covered hoppers proved challenging, but with patience, I managed to get the job done.

Car shells ready to be primed with Vallejo White Primer

Once completely dry, I sprayed a coat of Vallejo acrylic White Primer using an airbrush. From my experience, Vallejo primers clog the airbrush, even with added thinner. However, adding too much thinner compromises the primer’s coverage on the plastic.

I had to clean the airbrush a couple of times while painting the six cars’ shells to get a smooth result. Next time I’ll try with a few drops of the Vallejo Flow Improver.

Shells primed and ready to be painted

Repainting and weathering a covered hopper with the proper color

After the primer has dried, I mixed 2 parts Vallejo Dark Grey Blue (71.054) and 8 part Vallejo White (71.001) acrylic paints and painted the car using an airbrush.

ACF 2-bay covered hopper painted a basic gray.

Gloss clear paint coat and waterslide decals

Applying waterslide decals starts with a coat of gloss clear paint.

ACF 2-bay covered hopper painted gloss clear.

This ensures the decals adhere smoothly to the surface, reducing the risk of air bubbles or silvering. To apply the decals, first cut them out carefully, staying close to the printed edges for a clean finish.

Soak the decals in warm water for 10–15 seconds, just enough to loosen them from the backing paper without over-soaking. Gently slide the decal onto the car, positioning it with a soft brush or tweezers. For tricky areas, use a decal-setting solution to help the decal conform to surface details like rivets or panel lines. I typically use Microscale Micro Set, while Microscale Micro Sol is invaluable for applying decals to irregular surfaces, creating a seamless painted-on appearance.

Applying Southern Pacific Microscale waterslide decals

Once positioned, lightly dab with a cotton swab to remove excess water and make sure the decal sits flush. Allow the decals to dry completely before applying a final coat of clear matte to seal and protect them.

Repainting a covered hopper: decals applied.

Once the decals dried, I sealed them with Tamiya XF-86 Flat Clear.

Flat cleat coat to seal the decals

Weathering

I used a combination of techniques to weather the covered hoppers. The first light layer of grey / tan has been applied with an airbrush.

I removed the wheels and masked the Micro-Trains couplers and the inner panels of the trucks to protect the wheel pin areas.

I used a fine brush and oil paints to add rust dots and streaks. Then I sealed the weathering with Tamiya XF-86 Flat Clear paint.

Weathered N Scale 2-Bay Covered Hopper

Wiring and Laying Tracks

Wiring and laying track on the SP Burbank Branch in N scale

After completing wiring and laying tracks on the first section of my N scale switching layout, I continued extending the trackwork.

I started test-fitting Atlas Code 55 turnouts and Micro Engineering Code 55 flextrack. I had used this combination on a larger N scale SP layout, and it worked well.

Test-fitting the Atlas code 55 turnouts and Micro-Engineering code 55 flextrack.

Unlike previous projects, I bought a Xuron cutter this time – specifically the 2175B model, which also suits N scale track.

I used to cut rail with a Dremel and cutting disk, but the Xuron cutter feels much more comfortable.

Wiring and Laying Tracks: Test-fitting the Atlas code 55 turnouts and Micro-Engineering code 55 flextrack.

While waiting for the EVA foam roadbed glue to cure, I soldered feeders to the rails using a 15W soldering iron and rosin core flux.

Soldering feeders

To make wiring easier, I flipped the base upside down. It isn’t screwed to the benchwork yet, so this was simple.

Wiring and Laying Tracks

Next, I glued the track to the roadbed using a thin layer of acrylic caulk.

Glueing track with acrylic caulk

The main line and sidings are now in place. I’ll lay the spurs for Hendrick’s Supply Builders, Oroweat Bakery, and the Team Track next.

The team track will be wired through a DPDT switch, so it can also serve as a DCC programming track.

Wiring and Laying Tracks: main line and siding.

I used terminal strips and cable ties to organize the wiring. The wires hanging under the layout connect to the DPDT switches that control the Tortoise switch machines.

Then, these switches will be mounted on the fascia.

Wiring and laying tracks on a small switching layout requires planning, patience, and flexibility. Each step builds the foundation for smooth operations later on.

Using the right tools and techniques helps avoid frustration and saves time. As the layout grows, keeping things neat and modular makes future changes much easier.

With the basics in place, I’m excited to shift focus to detailing and fine-tuning operations.